From the perspective of manufacturing process and technical concepts, the production process of brass CNC lock fittings is a complex and sophisticated process involving multiple key steps and advanced technologies.
As a metal material, brass is widely used in the manufacture of lock fittings due to its excellent mechanical properties and corrosion resistance. Its good electrical conductivity and processing properties make brass an ideal choice for machining. In the production process, it is crucial to choose the right brass alloy, and high-strength alloys such as C36000 or C37700 are usually used to ensure the strength and durability of the fittings.
The first step in the manufacturing process is the selection and preparation of raw materials. Through strict quality control, it is ensured that the brass alloy used meets international standards. At this stage, composition analysis and physical property testing of the material are necessary to ensure the stability of subsequent processing and the final performance of the product.
Next, computer numerical control (CNC) processing technology is used for forming. This technology can achieve high-precision and high-efficiency processing, ensuring that the size and tolerance of each part are controlled within a very small range. During CNC processing, the design drawings are first input into the computer, and then CNC machine tools are used for cutting, milling, drilling and other operations. This method not only improves the processing accuracy, but also can quickly respond to market demand and carry out small batch customization.
After processing, brass lock accessories usually need to be surface treated. Through processes such as electroplating, polishing or coating, the corrosion resistance and appearance quality of the accessories can be further improved. Electroplating nickel or chrome plating can effectively prevent metal oxidation and extend the service life. Polishing can give the accessories a smooth surface and improve their beauty.
In terms of technical concepts, modern manufacturing emphasizes sustainability and green production. By optimizing the production process, reducing material waste and energy consumption, and using environmentally friendly surface treatment materials, it meets the requirements of today's society for sustainable development. In addition, digital and intelligent manufacturing concepts are gradually integrated into the production process. Through the Internet of Things technology, real-time monitoring and data analysis are realized to improve production efficiency and product quality.
Finally, after all processing and processing are completed, the product enters the quality inspection link. Through high-standard testing equipment, it is ensured that each brass CNC lock accessory meets the design requirements and functional standards. This process includes not only appearance inspection, but also comprehensive tests in many aspects such as size, strength and corrosion resistance.