The pressure distribution design of Insert nut is based on scientific mechanical analysis. The core goal is to transform the external force from local concentration to uniform diffusion by optimizing the structure and distribution of stress points, so as to achieve protection of the workpiece and stable connection.
Insert nut transfers the applied external force evenly to the surrounding area of the insert through its embedded installation structure. When connecting with traditional nuts, the pressure is usually concentrated in the threaded part. This local stress concentration is easy to cause fatigue failure or fracture of the material. The design of Insert nut distributes the pressure to a larger contact area by dispersing the force transmission path, effectively reducing the stress concentration point.
The design of the internal thread of Insert nut fully covers the entire insert area. Its function is not limited to the fixation of fasteners, but also plays a role in uniformizing the bearing capacity. When the bolt is tightened, the contact force between the threads is smoothly transmitted to the entire inner wall of the insert, thereby avoiding the phenomenon of thread sliding or damage that may be caused by local high load.
In the scenario of connecting multi-directional forces, Insert nut achieves balanced distribution of multi-directional forces with its embedded geometric design. Especially in high dynamic load environments, its design can effectively absorb and disperse impact forces, ensuring the safety and stability of the workpiece.
The insert structure of the Insert nut enables it to form a mechanical support force during installation. This support force not only helps to disperse external pressure, but also further improves the bonding strength between the insert and the workpiece by internally supporting the workpiece material. This design greatly reduces the possibility of deformation or failure of the workpiece due to uneven force.
The pressure distribution design of the Insert nut is also reflected in the optimization of the interface between different materials. For example, in flexible materials such as plastic or wood, the Insert nut reduces the stress peak in the local area of the material through a gradual transition of pressure distribution, thereby avoiding material cracking or structural damage. The core of this design is to achieve a smooth transition of pressure from hardware to flexible materials through the mechanical buffer layer inside the nut.
The pressure distribution design of the Insert nut is not a simple geometric optimization, but a rigorous verification based on advanced mechanical models and experimental data
Through finite element analysis tools, the design team of the Insert nut can simulate the distribution of external forces in the threaded area and accurately optimize the geometric structure of the insert to ensure maximum uniformity of pressure distribution.
Actual tests of the Insert nut in a variety of materials and loading environments further verified the effect of its pressure distribution. Under high load conditions, the uniform stress characteristics of the Insert nut significantly reduced the deformation amplitude of the workpiece, demonstrating its excellent design performance.
The experimental results show that the pressure distribution curve of the Insert nut presents a gentle distribution characteristic, which is significantly superior to the sharp pressure peak of traditional fasteners. This uniform stress characteristic not only improves the service life of the workpiece, but also enhances the safety and reliability of the overall system.